A review on environmental friendly cutting fluids and coolant delivery techniques in grinding
DOI:
https://doi.org/10.14421/icrse.v1.2022.846Keywords:
Grinding, Machining, Coolant, Lubrication, EnvironmentAbstract
Grinding is a very high-speed machining process, specifically, it is complex and often fails to achieve the accuracy, coolants are necessary for grinding to achieve the desired production rates. Coolant disposal is a serious issue since it poses a risk to the environment and land pollution. To reduce the friction and of frictional heating during grinding, suitable coolants and lubrication systems should be used, therefore, many approaches to eco-friendly coolant delivery techniques are been illustrated. Continuous long-term scientific research is needed toward green machining. “Go green, think green, and act green” statement should be followed in the industry during production and manufacturing. This literature survey was needed because it highlights previous and present research work on eco-friendly fluid delivery techniques, also the study explained how important this method will play in considering the future environment and workers’ health.
References
Ahmed LS, Govindaraju N & Kumar MP. 2016. Experimental investigations on cryogenic cooling in the drilling of titanium alloy. Materials and Manufacturing Processes 31(5): 603–607.
Babic D, Murray DB and Torrance AA. 2005. Mist Jet Cooling of Grinding Processes. Int J Mach Tool Manu 45 "10": 1171-1177.
Bag S, Das S, Barman B. 2021. Application of the Analytic Hierarchy Process to Find out the Desired Grinding Quality by Appropriately Choosing Grinding Process Parameters. International Conference on Recent Development on Materials, Reliability, Safety and Environment Issues. Vol 1: Proceeding [Indian].
Callister JR. 1999. Materials Science and Engineering an Introduction, 5th Edition, New York: John Wiley & Son, Inc.
Dhar NR, Kishore NSV, Paul S, & Chattopadhyay AB. 2002. The effects of cryogenic cooling on chips and cutting forces in turning AISI 1040 and AISI 4320 steels. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 216(5), 713–724.
Chiffre DL, Andreasen JL, Lagerberg S, and Thesken IB. 2007. Performance Testing of Cryogenic CO2 as Cutting Fluid in Parting/Grooving and Threading Austenitic Stainless Steel. CIRP Annals - Manufacturing Technology, Vol. 56 No. 1: pp. 101-104.
Cordes S, Hübner F, Schaarschmidt T. 2014. Next generation high performance cutting by use of carbon dioxide as cryogenics. Procedia CIRP 14: 401–405.
Groover, MP. 2002. Fundamentals of Modern Manufacturing. Second ed. NJ, United State: John Wiley & Sons.
Hisakado T, Tsukizoe T, Yoshikawa H. 1983. Lubrication mechanism of solid lubricants in oils. ASME, Transactions. Journal of Lubrication Technology (ISSN 0022-2305), 105: 245- 252.
Kananathan J, Samykano M, Sudhakar K, Subramaniam SR, Selavamani SK, Nallapaneni MK, Ngui WK, Kadirgama K, Hamzah WAW and Harun WSH. 2018. Nanofluid as coolant for grinding process: An overview. IOP Conf. Series: Materials Science and Engineering 342, 012078.
Manimaran G., Pradeep, Kumar M, & Venkatasamy R. 2014. Influence of cryogenic cooling on surface grinding of stainless steel 316. Cryogenics 59:76–83.
Rabiei F, Rahimi AR, Hadad MJ, Saberi A. 2017. Experimental evaluation of coolant-lubricant properties of nanofluids in ultrasonic assistant MQL grinding. International Journal of Advanced Manufacturing Technology. 93(9–12): 3935–3953.
Ravuri BP., Goriparthi BK., Revuru, RS, Anne VG. 2016. Performance evaluation of grinding wheels impregnated with graphene nanoplatelets. International Journal of Advanced Manufacturing Technology. 85(9–12): 2235–2245.
Salmon SC. 2003. The effects of hard lubricant coatings on the performance of electro-plated superabrasive grinding wheels. Key Engineering Materials. Vols. 238 and 239: 283–288.
Xavior, M A., and Adithan M. 2009. Determining the Influence of Cutting Fluids on Tool Wear and Surface Roughness During Turning of Aisi 304 Austenitic Stainless Steel. J Mater Process Tech 209 "2": 900-909.
Zhang Y, Li C, Jia D, Zhang D, Zhang X. 2015. Experimental evaluation of MoS2 nanoparticles in jet MQL grinding with different types of vegetable oil as base oil. Journal of Cleaner Production, 87: 930–940.
Rishad A. Irani, RJ, Bauer and Andrew W. 2007. Development of a new cutting fluid delivery system for creepfeed grinding. Int. J. Manufacturing Technology and Management,Vol 12: 108-125.
John J, Bhattacharya M, and Raynor PC. 2004. Emulsions Containing Vegetable Oils for Cutting Fluid Application. Colloids and Surfaces A: Physicochemical and Engineering Aspects 237 "1–3": 141-150.
Shashidhara, YM, Jayaram SR. 2010. Vegetable Oils as a Potential Cutting Fluid—an Evolution" Tribology International 43 "5–6": 1073-1081.
Lawal, SA., Choudhury IA., Nukman Y. 2012. Application of Vegetable Oil-Based Metalworking Fluids in Machining Ferrous Metals—a Review. Int J Mach Tool Manu 52 "1": 1-12.
Kuram E, Ozcelik B, Demirbas E, and ?ik E. 2010. Effects of the Cutting Fluid Types and Cutting Parameters on Surface Roughness and Thrust Force. World Congress on Engineering. 1312-1315.
Belluco W, De Chiffre L. 2004. Performance evaluation of vegetable-based oils in drilling austenitic stainless steel. Journal of Materials Processing Technology 148: 171–176.
Lavanya TD, and Annamalai VE. 2010. Design of an Eco-Friendly Coolant for Grinding Applications. International Journal of Advanced Engineering Technology. IJAET, Vol.I, Issue II: 46-54.
http://www.difference.minaprem.com/machining/difference-between-flood-cooling-and-minimum-quantity-lubrication-mql/
http://www.difference.minaprem.com/machining/difference-between-flood-cooling-and-minimum-quantity-lubrication-mql/
Morgan MN, Jackson AR, Wu H, Baines-Jones V, Batako A, Rowe WB. 2008. Optimisation of fluid application in grinding. CIRP Annals - Manufacturing Technology, Vol 57: 363–366.
Md. Abdul Hasib, Al-Faruk A, Ahmed N. Mist Application of Cutting Fluid. International Journal of Mechanical & Mechatronics Engineering IJMME-IJENS, Vol 10 Issue 04: 13-18.
Xu, HJ, Fu, YC, Sun, FH. 2001. Research on enhancing heat transfer in grinding contact zone with radial water jet impinging cooling. Key Engineering Materials, Vols. 202 and 203: 53–56.
Brinksmeier E, Heinzel C, Wittmann M. 1999. Friction, cooling and lubrication in grinding. Annals of the CIRP 48(2): 581–598.
Nguyen T, Zhang LC. 2009. Performance of a new segmented grinding wheel system. International Journal of Machine Tools and Manufacture, 49(3–4): 291–296.
Salete MA, J-Fernando GDO. 2006. Development of new cutting fluid for grinding process adjusting mechanical performance and environmental impact. Journal of Manufacturing Science and Technology, Vol.179:185-189.
Gaurav MG. 2019. Influence of Coolant in CNC Machining”. Efficient Manufacturing, A Web-Magazine of Industr. Oct 21, 2019 https://www.industr.com/en/influence-of-coolant-in-cnc-machining-2391453.
Babic D, Murray DB and Torrance AA. 2005. Mist Jet Cooling of Grinding Processes. Int J Mach Tool Manu 45 "10": 1171-1177.
Bag S, Das S, Barman B. 2021. Application of the Analytic Hierarchy Process to Find out the Desired Grinding Quality by Appropriately Choosing Grinding Process Parameters. International Conference on Recent Development on Materials, Reliability, Safety and Environment Issues. Vol 1: Proceeding [Indian].
Callister JR. 1999. Materials Science and Engineering an Introduction, 5th Edition, New York: John Wiley & Son, Inc.
Dhar NR, Kishore NSV, Paul S, & Chattopadhyay AB. 2002. The effects of cryogenic cooling on chips and cutting forces in turning AISI 1040 and AISI 4320 steels. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 216(5), 713–724.
Chiffre DL, Andreasen JL, Lagerberg S, and Thesken IB. 2007. Performance Testing of Cryogenic CO2 as Cutting Fluid in Parting/Grooving and Threading Austenitic Stainless Steel. CIRP Annals - Manufacturing Technology, Vol. 56 No. 1: pp. 101-104.
Cordes S, Hübner F, Schaarschmidt T. 2014. Next generation high performance cutting by use of carbon dioxide as cryogenics. Procedia CIRP 14: 401–405.
Groover, MP. 2002. Fundamentals of Modern Manufacturing. Second ed. NJ, United State: John Wiley & Sons.
Hisakado T, Tsukizoe T, Yoshikawa H. 1983. Lubrication mechanism of solid lubricants in oils. ASME, Transactions. Journal of Lubrication Technology (ISSN 0022-2305), 105: 245- 252.
Kananathan J, Samykano M, Sudhakar K, Subramaniam SR, Selavamani SK, Nallapaneni MK, Ngui WK, Kadirgama K, Hamzah WAW and Harun WSH. 2018. Nanofluid as coolant for grinding process: An overview. IOP Conf. Series: Materials Science and Engineering 342, 012078.
Manimaran G., Pradeep, Kumar M, & Venkatasamy R. 2014. Influence of cryogenic cooling on surface grinding of stainless steel 316. Cryogenics 59:76–83.
Rabiei F, Rahimi AR, Hadad MJ, Saberi A. 2017. Experimental evaluation of coolant-lubricant properties of nanofluids in ultrasonic assistant MQL grinding. International Journal of Advanced Manufacturing Technology. 93(9–12): 3935–3953.
Ravuri BP., Goriparthi BK., Revuru, RS, Anne VG. 2016. Performance evaluation of grinding wheels impregnated with graphene nanoplatelets. International Journal of Advanced Manufacturing Technology. 85(9–12): 2235–2245.
Salmon SC. 2003. The effects of hard lubricant coatings on the performance of electro-plated superabrasive grinding wheels. Key Engineering Materials. Vols. 238 and 239: 283–288.
Xavior, M A., and Adithan M. 2009. Determining the Influence of Cutting Fluids on Tool Wear and Surface Roughness During Turning of Aisi 304 Austenitic Stainless Steel. J Mater Process Tech 209 "2": 900-909.
Zhang Y, Li C, Jia D, Zhang D, Zhang X. 2015. Experimental evaluation of MoS2 nanoparticles in jet MQL grinding with different types of vegetable oil as base oil. Journal of Cleaner Production, 87: 930–940.
Rishad A. Irani, RJ, Bauer and Andrew W. 2007. Development of a new cutting fluid delivery system for creepfeed grinding. Int. J. Manufacturing Technology and Management,Vol 12: 108-125.
John J, Bhattacharya M, and Raynor PC. 2004. Emulsions Containing Vegetable Oils for Cutting Fluid Application. Colloids and Surfaces A: Physicochemical and Engineering Aspects 237 "1–3": 141-150.
Shashidhara, YM, Jayaram SR. 2010. Vegetable Oils as a Potential Cutting Fluid—an Evolution" Tribology International 43 "5–6": 1073-1081.
Lawal, SA., Choudhury IA., Nukman Y. 2012. Application of Vegetable Oil-Based Metalworking Fluids in Machining Ferrous Metals—a Review. Int J Mach Tool Manu 52 "1": 1-12.
Kuram E, Ozcelik B, Demirbas E, and ?ik E. 2010. Effects of the Cutting Fluid Types and Cutting Parameters on Surface Roughness and Thrust Force. World Congress on Engineering. 1312-1315.
Belluco W, De Chiffre L. 2004. Performance evaluation of vegetable-based oils in drilling austenitic stainless steel. Journal of Materials Processing Technology 148: 171–176.
Lavanya TD, and Annamalai VE. 2010. Design of an Eco-Friendly Coolant for Grinding Applications. International Journal of Advanced Engineering Technology. IJAET, Vol.I, Issue II: 46-54.
http://www.difference.minaprem.com/machining/difference-between-flood-cooling-and-minimum-quantity-lubrication-mql/
http://www.difference.minaprem.com/machining/difference-between-flood-cooling-and-minimum-quantity-lubrication-mql/
Morgan MN, Jackson AR, Wu H, Baines-Jones V, Batako A, Rowe WB. 2008. Optimisation of fluid application in grinding. CIRP Annals - Manufacturing Technology, Vol 57: 363–366.
Md. Abdul Hasib, Al-Faruk A, Ahmed N. Mist Application of Cutting Fluid. International Journal of Mechanical & Mechatronics Engineering IJMME-IJENS, Vol 10 Issue 04: 13-18.
Xu, HJ, Fu, YC, Sun, FH. 2001. Research on enhancing heat transfer in grinding contact zone with radial water jet impinging cooling. Key Engineering Materials, Vols. 202 and 203: 53–56.
Brinksmeier E, Heinzel C, Wittmann M. 1999. Friction, cooling and lubrication in grinding. Annals of the CIRP 48(2): 581–598.
Nguyen T, Zhang LC. 2009. Performance of a new segmented grinding wheel system. International Journal of Machine Tools and Manufacture, 49(3–4): 291–296.
Salete MA, J-Fernando GDO. 2006. Development of new cutting fluid for grinding process adjusting mechanical performance and environmental impact. Journal of Manufacturing Science and Technology, Vol.179:185-189.
Gaurav MG. 2019. Influence of Coolant in CNC Machining”. Efficient Manufacturing, A Web-Magazine of Industr. Oct 21, 2019 https://www.industr.com/en/influence-of-coolant-in-cnc-machining-2391453.
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Published
2022-02-22
How to Cite
Bag, S. ., & Saha, A. K. . (2022). A review on environmental friendly cutting fluids and coolant delivery techniques in grinding. Proceeding International Conference on Religion, Science and Education, 1, 627–632. https://doi.org/10.14421/icrse.v1.2022.846
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